沸騰(流化)制粒干燥機Boiling (Fluidized) Pelletizing Drier

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關鍵詞: 沸騰制粒干燥機           

產品介紹

一、工作原理及應用范圍介紹Introduction of Working Principle and Scope of Application


沸騰制粒方法是噴霧技術和流化技術的綜合運用。 粉狀物料投入料斗內密閉,在負壓熱氣流的作用,床體內的粉末物料懸浮呈流化狀循環流動,流化的同時也呈均勻混料狀態,同時噴入霧狀粘結劑潤濕容器內的粉末,使粉末凝成疏松的小顆粒,成粒的同時,熱氣流對其作高效干燥,水份不斷蒸發,粉末不斷凝固,最終形成理想的、均勻的多微孔球狀小顆粒物料粉末粒子。 沸騰流化制粒干燥機是將混合、制粒、干燥過程在同一設備內一次完成, 故又稱“一步制粒機”。該機組為分批次間歇干燥生產方式。

本機廣泛運用于制藥、食品工業中片劑、沖劑、顆粒果汁、調味品等造粒、包衣,也可用于農藥、化工行業農藥、飼料、化肥、染料等,如:

l  制藥工業:板蘭根、穿心蓮內酯、大蒜素、蛋白酶、當歸、復方氨酚烷胺膠囊、黃芪、腦康、牛黃片劑、樸爾敏、清血八味膠囊、慶大霉素、仙人掌胃康膠囊。

l  食品和飼料添加劑:氨基葡萄糖鹽酸鹽、安普霉素、茶多酚、大觀霉素、阿斯巴甜、吉它霉素、硫酸粘桿菌素、纖維素酶、木聚糖酶、泰樂菌素、泰妙菌素、鏈霉素、植酸酶。

The boiling pelletizing method incorporates spray technology and fluidization technology. Powdery material is put into the hopper and enclosed. Under the action of negative pressure hot air, the powdery material inside the bed suspends and circularly flows in the fluidizing state. It is uniformly mixing when fluidizing, and at the same time mist-like binder is injected in to moisten the powder in the container so that the powder congeals into small loose granules. During the pelletizing, the hot air dries the material efficiently; water evaporates unceasingly; the powder congeals consistently, so ideal and uniform porous spherical powder granules are produced finally. The boiling fluidized pelletizing drier is to complete the mixing, pelletizing and drying processes at a time inside a same equipment, therefore it is also known as “one-step pelletizing drier”. This unit adopts batch drying production.

This equipment is widely applied to pelletizing and coating the tablets, dissolved medicines, juice granules and condiment etc in the pharmaceuticals and food industries, and also applicable to pesticides, chemical engineering pesticides, fodder, chemical fertilizer and dyes etc., such as:

l  Pharmaceuticals industry: Radix Isatidis, andrographolide, allicin, protease, Angelica sinensis, Compound Paracetamot and Amantadine Hydrochloride capsules, Astragalus membranaceus, Xantinol Nicotinate, Bezoar tablet, Chlorphenamine Maleate Tablets, Qingxue Bawei Capsules, gentamicin and Cactus Stomach Care Sapsules.

l  Food and fodder additives: Glucosamine Hydrochloride, apramycin, tea polyphenol, spectinomycin, Aspartame, kitasamycin, Colistin, cellulose, xylanase, tylosin, tiamulin, streptomycin and phytase.

 

二、特點Characteristics


1.   通過粉體造粒,改善流動性、減少粉塵飛揚,保持物料品質均勻恒定。

2.   通過粉體造粒改善其溶解性能。

3.   混合、制粒、干燥過程在同一設備內一次完成,提高綜合效率。

4.   采用抗靜電濾布,設置壓力泄放孔,設備操作安全。

5.   設備無死角,裝卸料輕便快速、沖洗方便,符合“GMP”規范。

6.   根據需要可實現全智能化、數字化、CIP等。

7.   粘結劑霧化器采用多流體噴槍,霧粒均勻,成品合格率大大提高。


1. Pelletizing the powder improves the mobility, decreases flying dust and maintain the uniformity and constancy of material quality.

2. Pelletizing the powder improves the dissolving property of powder.

3. The mixing, pelletizing and drying processes are completed in a same equipment, which improves the overall efficiency.

4. Antistatic filter cloth is adopted and pressure relief hole is provided. The equipment operates safely.

5. The equipment is free of dead angles, easy and quick to load and unload the material and easy to be cleaned. It complies with “GMP” specifications.

6. It is possible to achieve full intelligence, digitization and CIP etc as required.

7. The binder atomizer adopts multi-fluid spray gun which produces uniform fog droplets. The pass rate of finished products is improved greatly.


三、工藝流程圖Process flow diagram

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四、技術參數(下表中數值僅供選型時參考)

Technical parameters (the values in the table below are for reference in type selection only)

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